An automatic shrink wrapping system is a packaging system that feeds products into the machine automatically. It then wraps each item in shrink film, seals the film and sends the pack through a heat tunnel.

As the pack travels through the tunnel, heat makes the film contract around it. This produces a consistent and professional-looking pack while reducing manual handling.

Unlike manual packaging systems, automatic machines are designed for continuous production. Once the correct settings have been entered, the equipment can wrap products repeatedly using the same settings.

How Does Automatic Shrink Wrap Machinery Work?

The exact machinery may vary, but the basic shrink wrapping process is usually similar.

1. Product Feeding

A conveyor automatically carries products into the wrapping equipment.

2. The Product Is Wrapped

The machine places shrink film around the item ready for sealing.

3. The Film Is Sealed

The film is sealed around the product to prepare it for the shrinking stage.

4. Heat Tunnel

The wrapped item travels through a heat tunnel where the film shrinks.

5. The Completed Pack

The packaged item leaves the line ready for handling, delivery or presentation in a retail setting.

Advantages of Automatic Shrink Wrap Machinery

Businesses use automatic shrink wrap machines for several practical reasons.

Faster Production

Automated systems usually process substantially more packs than manual machinery. This makes them suitable for businesses with moderate or large production volumes.

Consistent Packaging

Every pack is wrapped using the same machine settings. This creates a neat and uniform appearance.

Lower Operator Involvement

The machinery reduces the amount of hands-on packaging work. Employees can then spend more time on other tasks.

Added Protection During Distribution

The wrapped film provides a barrier against dust, moisture and interference during storage and distribution.

More Controlled Film Consumption

Automatic systems can regulate film use more closely than manual wrapping. This can limit wasted material without weakening the seal.

Which Industries Use Automatic Shrink Wrap Machinery?

Automatic shrink wrap machinery is used across many industries because it combines speed with consistent pack quality.

Typical sectors include:

• Food manufacturing
• Drinks and beverages
• Domestic products
• Printed materials
• Pharmaceutical packaging
• Consumer goods
• Manufactured components
• Retail multipacks

The equipment can be configured to wrap single products, promotional bundles and grouped goods.

When Should You Invest in an Automatic Shrink Wrap Machine?

A manual or semi-automatic machine may be suitable at first, but higher production levels can make automatic equipment more practical.

You may need an automatic machine if:

• Manual wrapping takes up too much staff time
• Your required output is increasing
• Packaging quality differs between operators
• You need greater output without adding more labour
• The production line requires continuous packaging

For businesses with rising volumes, automation can provide steadier output with less operator input.

What Features Should You Look for in an Automatic Shrink Wrap Machine?

Machine selection should be based on product size, output targets and packaging requirements.

Useful machine specifications include:

• Maximum operating speed
• Supported product sizes
• Seal quality and reliability
• Suitable film types
• Controllable tunnel temperatures
• Compatibility with existing conveyors
• Simple operator controls
• Low maintenance requirements

Machinery may be adapted for non-standard pack sizes and specific applications.

Automatic Versus Semi-Automatic Shrink Wrapping Machinery

Semi-automatic systems depend on staff to carry out certain parts of the packaging process.

An automatic shrink wrap machine performs nearly every stage without direct operator input. They are therefore better suited to businesses producing hundreds or thousands of packs each day.

The main results are higher throughput, greater consistency and less operator involvement.

How Many Packs Per Minute Can an Automatic Machine Produce?

Operating speeds differ based on the product, machinery configuration and complexity of the packaging process.

Many read more automatic shrink wrapping systems can produce between 25 and 40 packs per minute. High-speed automatic side sealers may exceed 100 packs per minute in suitable applications.

Kempner Automatic Shrink Wrapping Systems

Kempner has supplied shrink wrapping equipment and packaging materials for over five decades. The company works with businesses across a broad range of sectors.

Its machinery range includes compact automatic sealers, standard L-sealers, side sealers and custom-built systems.

The company offers commissioning, equipment servicing and ongoing technical help. These services are intended to help businesses maintain dependable machine performance.

Automatic Shrink Wrapping FAQs

Can automatic shrink wrap machines package different products?

Yes. Automatic equipment can often be configured to handle several product formats. However, the time required to switch products varies by machine.

Are automatic machines only for large manufacturers?

It can be suitable for a small business with growing production volumes. Investment often becomes worthwhile when hand wrapping can no longer keep pace with orders.

Can automation lower shrink wrapping costs?

They can reduce labour needs, improve efficiency and limit film waste when correctly specified. The machine must be matched correctly to the application.

Are automatic machines compatible with recyclable shrink film?

Some automatic machines are compatible with recyclable, recycled-content and selected compostable shrink films. Suitability depends on the type of film, pack format and machinery specification.